Top-10 E-Commerce Fulfillment Center, South China
600 Orders/Hour Achieved with RoboLyne G2P Picking System
From 220 orders/hour to 600 — how a goods-to-person AGV system tripled picking throughput with 99.1% accuracy.
Throughput
600/hr
Accuracy
99.1%
Pick Rate
3x
Deployment
14 Days
Client Background
Operating out of a massive 500,000 sq ft facility in South China, this Top-10 E-Commerce giant faced unprecedented growth. The regional boom in online retail led to a 300% surge in daily SKUs processed, straining their existing manual fulfillment infrastructure.
The picking floor complexity was compounding. With thousands of fast-moving consumer goods requiring rapid turnaround to meet next-day delivery promises, human operators were spending 70% of their shift walking between storage racks rather than actively picking.
Facility Profile
- Industry E-Commerce Retail
- Region South China
- Daily Orders 50,000+ Average
The Challenge
Peak Season Surges
Inability to scale manual labor fast enough during 11.11 and Holiday peaks.
$2M/yr in Manual Errors
High mispick rates due to fatigue leading to costly reverse logistics.
Siloed Legacy WMS
Existing Kingdee WMS lacked real-time visibility into floor operations.
Stagnant Pick Rate
Hard cap at 220 orders/hour using traditional person-to-goods methods.
"We were throwing bodies at the problem, but walking speed has a physical limit. We needed a fundamental shift in how goods moved through our facility to hit next-day delivery SLAs reliably."
VP of Fulfillment Operations
Top-10 E-Commerce Client
The Solution: Intelligent G2P
RoboLyne engineered a comprehensive Goods-to-Person (G2P) architecture, replacing rigid conveyor belts with a fleet of high-speed Storage AGVs. The core strategy involved bringing the inventory shelves directly to stationary operator workstations, eliminating human travel time.
Key Implementation Decisions
- check_circle AI Path Scheduling: Implemented the RSS Server to dynamically route AGVs, preventing traffic jams on the warehouse floor.
- check_circle Direct WMS API Integration: Seamless handshake with their existing Kingdee WMS for real-time inventory deduction.
- check_circle Digital Twin Validation: Simulated the entire layout virtually before physical deployment to guarantee the 600/hr SLA.
System Architecture Diagram
System Configuration
| Component | Quantity | Function / Type | Key Spec |
|---|---|---|---|
| Storage AGV | 60 Units | Picking Transport | 1.5m/s Max Speed |
| Operator Workstations | 12 Stations | Goods-to-Person | Ergonomic Design |
| RSS Server | 1 Cluster | AI Path Scheduling | Real-time Compute |
| Kingdee WMS API | 1 Instance | Software Interface | Full Integration |
Results & ROI
Throughput Shift
Orders per Hour
Error Rate
Near-perfect accuracy
Peak Capacity
Handling surges effortlessly
Deployment Time
Days total to go-live
Facility Gallery
Hardware & Software Used
Storage AGV Series
High-speed, omnidirectional transport units for heavy payload lifting.
View Tech Specs arrow_forwardComposite Robot
Mobile manipulation arms for complex bin-picking tasks at the workstation.
View Tech Specs arrow_forwardRSS Software Suite
Centralized AI scheduling engine and digital twin modeling environment.
Explore Software arrow_forwardReady to Scale Your Fulfillment?
See how our engineers can apply this same G2P architecture to your facility constraints.